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High Carbon Steel Wires

We manufacture High Carbon Steel Wires in various cross sections in size range from 0.15 MM to 12.50 MM with Carbon content from 36 to 85. HC Wires are known for their hardness & high tensile strength. HC Wire can be supplied as per IS 13835 (1975); ISO 4454 (2001), JIS 3506 and strictly as per customer specifications. HC Wires can be offered in various finishes i.e. annealed, patented, hard, coated (Phosphate & Oil Condition), and clean surface. All properties like hardness, tensile strength, size tolerance, coil weight etc are maintained as per customers’ specifications.

High Carbon Steel Wires (HCS)

Fine Wire

  • Diameter : 0.10 – 0.79 MM
  • Coil ID : 90MM, 110MM
  • Coil Wt. : 10 to 40 kg
  • Zinc Coating : 15 to 80 GSM/Sqmtr
  • Finish : Black (Oil & Without Oil), Galvanized
  • Packing : Spool and Coil

Intermediate Wire

  • Diameter : 0.80 MM to 2.80 MM
  • Coil ID : 250MM, 450 MM
  • Coil Wt. : 40 to 120 kg
  • Zinc Coating : 25 to 150 GSM/Sqmtr
  • Finish : Black (Oil & Without Oil), Galvanized
  • Packing : Spool, Coil and Z2 Coil
Product Size Range
RQ Quality 1.00 – 2.80 MM
Spring Steel Wire Grade SL 0.22 – 2.80 MM
Spring Steel Wire Grade SM / DM 0.22 – 2.80 MM
Spring Steel Wire Grade SH / DH 0.22 – 2.80 MM
Rope Wire 0.22 – 2.80 MM

Thicker Wire

  • Diameter: 2.80MM to 12.00 MM
  • Coil ID : 450MM, 550MM, 600MM, 750MM, 1050MM
  • Coil Wt. : 100 to 1000 Kg
  • Finish : Black (Oil & Without Oil)
  • Packing : Coil, Wooden Spool
Product Size Range
RQ Quality 2.80 – 4.00 MM
Spring Steel Wire Grade SL 2.80 – 6.50 MM
Spring Steel Wire Grade SM / DM 2.80 – 12.00 MM
Spring Steel Wire Grade SH / DH 2.80 – 8.50 MM
Rope Wire 2.80 – 4.00 MM
Mattress Wire 1.40 – 3.00 MM
Shutter Wire 4.00 – 8.00 MM

Application

Springs, Screws, Bolts, Needles, Spoke, Tying Wire, Wire Ropes, Shots, Wire Mesh Automotive products, Balls, Taper Roller Bearings, Braiding Hoses, Brushes, Chains, Conveyor Belts, Filters, Free Cutting Wires, Fasteners and many more.

Few Major Applications

Spring Steel Wires

Spring Steel Wires are used for manufacturing all types of Compression, Extension & Torsion Spring. Spring Steel is manufactured by superior quality steel wire rod and state of art equipment in the manufacturing process. The QMS systems ISO 9001: 2015 and IATF 16949: 2016 ensures consistent product quality.

Spring Steel wire specifications

Grades SM, DM, SH, DH
Diameter 0.20mm -11 mm**
Coil Weight 15 Kg to 1000 Kg (As per customer Requirement )
Packing Type Normal Coil

Duct Wires

Duct Wires are used in all types of flexible ducts-Made of plastic, polyester fibre, metallised. Main function of all duct wires is to maintain the shape of the duct that provides ease of installation and commissioning. Duct wires are manufactured by superior quality steel wire rod and state of art equipment in the manufacturing process. The QMS systems ISO and IATF 16949 ensures consistent product quality.

Duct wire specifications

Nominal                    Diameter (mm) Size                          Tolerances (mm) Tensile Strength Range (N/mm2) Min. Zinc Coating (gm/m2) Z2 Coil Weight (Kg)
0.90 ±0.020 1770 – 1960 70 375 – 425
1.016 ±0.020 1570 – 1770 70 375 – 425
1.20 ±0.020 1770 – 1960 70 375 – 425
1.27 ±0.025 1570 – 1770 70 375 – 425
1.40 ±0.030 1770 – 1960 70 375 – 425
Packing Type Z2 coils (Reel less coils) , Seaworthy Packing for Export wires

Shot Peening Wire

Shot Wire is an abrasive media used for shot peening processes. Cut Wire Shot is used depending upon its use, application process and nature of material. Shot wires are manufactured by superior quality steel wire rod and state of art equipment in the manufacturing process. The QMS systems ISO 9001: 2015 andIATF 16949: 2016 ensures consistent product quality.

Shot wire specifications

Nominal Diameter (mm) Min. Coil ID (mm) Coil Weight (Kg) Grades
0.40 – 0.45 90 15 – 25 SM,SH
0.50 – 0.70 110 20 – 40
0.80 – 1.20 250 50 – 90
1.30 – 1.60 450 60 – 100
NominalDiameter Range (mm) Packaging Type
Normal coil Bobbin Z2 Coil
0.40 – 0.60
0.67 – 1.60

Galvanized Steel Wires

(Auto Cables/ Steel Wire Ropes/Helical Springs)

These wires are patented galvanized drawn wires manufactured from High Carbon Steels. These wires are used to manufacture Auto Cables, Steel Wire Ropes, Cold formed Helical Springs and Wire Forms.

Specifications:

Diameter We supply these wires in the range 0.22 mm to 3.0 mm.
Standard IS:4454(Part 1), Grade 1 & 2 and also as per IS:1835
Coil Weight The coil weight is generally maintained in range or 10 to 200 kgs. depending on the size of the wire.
Packing Galvanized Spring Steel Wire are normally packed with polythene & Hessian cloth

Needle Wires

Needle wires are bright annealed and drawn High Carbon Steel.
Needle wires are used in Hand sewing and Hosiery Industries.

Specifications:

Diameter Range 0.76mm to4.0mm.
Packing The finished wires are dipped in rust preventive oil, and packed with polythene and Hessian.

Rope Wires

BWILs’ wires for Ropes are cold drawn wires made from unalloyed high carbon  steel. These wires find application in Construction, Mining, Shipping and Various other Heavy Industries.

These Wires are generally supplied in phosphate and oiled condition.

Specifications :

Standard IS: 1835-1976
Diameter 0.30mm to 6.0mm**
Packing The wires are supplied in weight of 10-250 kgs.,depending on size of wire. te coils are oiled and packed with polythene and Hessian
Applications Wire ropes/td>

Conveyor Belt Wires

Wires for Conveyor Belts are bright annealed and drawn. Wires are offered in both round and flat cross sections for Conveyor Belts.

Specifications:

Round Wire 0.80 mm to 5.0 mm
Shaped Wire 0.8 x 1.0 mm to 6.0 x 1.5 mm
Packing The finished drawn wires are dipped in rust preventive oil, securely bound at four places and packed with polythene and Hessian.

Note:Wire can also be manufactured and tested as per customer specification.

Tyre Bead - Banner Updated 2 (1)

Tyre bead is the term for the edge of a tyre that sits on the wheel. Wheels for automobiles, bicycles, etc. are made with a small slot or groove into which the tire bead sits. When the tyre is properly inflated, the air pressure within the tyre keeps the bead in this groove. It is common amongst drivers of off-road vehicles to decrease the air pressure in their tyres. This makes the tread of the tyre spread out, creating more surface area for the tyre’s tread to grip the terrain. If the pressure is too low, there may not be enough pressure to keep the bead on the wheel, thus causing the bead to pop off the wheel; this is often referred to as “losing a bead”. Beadlocks, which clamp the bead on the wheel, are often used in this case.

Properties of Tyre bead wire :

Diameter Breaking Load Elongation At Break Torsion No of Bends Coat Weight
(mm) (Kg) Minimum Minimum (Gm/Kg)
0.89 ± 0.02 135 min 5.00 % min 58 10 0.30 – 0.65
0.93 ± 0.02 130 min 5.00 % min 58 10 0.30 – 0.65
0.965 ± 0.02 135 min 5.00 % min 58 10 0.30 – 0.65
1.10 ± 0.02 178 min 5.00 % min 58 10 0.15 – 0.45
1.30 ± 0.02 235 min 5.00 % min 58 10 0.15 – 0.45
1.60 ± 0.02 426 min 5.00 % min 58 10 0.15 – 0.45
1.83 ± 0.02 557 min 5.00 % min 58 10 0.15 – 0.45

Dimensions of Packaging :

 

Size

Type of Packing
Z2 Cheese Coil Bobbin
 

 

 

 

0.89 – 1.83 mm

 

ID – 380 mm OD – 750 mm

Width – 285 – 300mm

OD – 760 mm

Barrel Dia – 400 mm Bore Dia – 33 mm Inner Width – 305 mm Outer Width – 349mm

Pallet Base – 760 mm × 760 mm

Pallet Height – 690 mm

PalletBase – 760 mm ×760 mm Pallet height – 880 mm Spool Weight – 73 Kg

Automotive Control Cables

Auto Control Cable helps the driver of the vehicle to control various functions of the vehicle for safe and smooth driving. These wires are manufactured from High Carbon Steel Wire Rods. These are supplied in Galvanized as well as Black finish.

Control Cable are having two parts

Inner strands & Ropes

Outer Cables condoit

Specifications:

 

Diameter

0.13 – 0.90

Inner Wires : Range 0.20
mm to 1.2 mm

Outer Wires : Range 1.00
1.20mm to 2.0mm 4.00

Condition Patented
Standard Inner – As per customer requirement Outer – JIS 3521, JIS 3506
Coil Weight Range of 10 to 400 Kgs depending on the size of the wire
Packing Z2 Coils / Spools

Spool  : 10 – 25 Kgs

Coil : 100 Kgs

Z2 coils : 330 – 450 Kgs