High Carbon Steel Wires

We manufacture High Carbon Steel Wires in various cross sections in size range from 0.15 MM to 12.50 MM with Carbon content from 36 to 85. HC Wires are known for their hardness & high tensile strength. HC Wire can be supplied as per IS 13835 (1975); ISO 4454 (2001), JIS 3506 and strictly as per customer specifications. HC Wires can be offered in various finishes i.e. annealed, patented, hard, coated (Phosphate & Oil Condition), and clean surface. All properties like hardness, tensile strength, size tolerance, coil weight etc are maintained as per customers’ specifications.

High Carbon Steel Wires (HCS)

Fine Wire

  • Diameter : 0.10 – 0.79 MM
  • Coil ID : 90MM, 110MM
  • Coil Wt. : 10 to 40 kg
  • Zinc Coating : 15 to 80 GSM/Sqmtr
  • Finish : Black (Oil & Without Oil), Galvanized
  • Packing : Spool and Coil

Intermediate Wire

  • Diameter : 0.80 MM to 2.80 MM
  • Coil ID : 250MM, 450 MM
  • Coil Wt. : 40 to 120 kg
  • Zinc Coating : 25 to 150 GSM/Sqmtr
  • Finish : Black (Oil & Without Oil), Galvanized
  • Packing : Spool, Coil and Z2 Coil
Product Size Range
RQ Quality 0.80 – 2.80 MM
Spring Steel Wire Grade SL 0.80 – 1.30 MM
Spring Steel Wire Grade SM / DM 0.80 – 1.30 MM
Spring Steel Wire Grade SH / DH 0.80 – 1.60 MM
Rope Wire 0.80 – 1.27 MM

Thicker Wire

  • Diameter: 2.80MM to 12.50 MM
  • Coil ID : 450MM, 550MM, 600MM, 750MM, 1050MM
  • Coil Wt. : 100 to 1300 Kg
  • Finish : Black (Oil & Without Oil)
  • Packing : Coil, Wooden Spool
Product Size Range
RQ Quality 3.50 MM
Spring Steel Wire Grade SL 1.30 – 3.00 MM
Spring Steel Wire Grade SM / DM 2.80 – 12.50 MM
Spring Steel Wire Grade SH / DH 2.80 – 12.50 MM
Rope Wire 1.30 – 3.00 MM
Mattress Wire 1.40 – 3.00 MM
Shutter Wire 4.00 – 8.00 MM

Application

Springs, Screws, Bolts, Needles, Spoke, Tying Wire, Wire Ropes, Shots, Wire Mesh Automotive products, Balls, Taper Roller Bearings, Braiding Hoses, Brushes, Chains, Conveyor Belts, Filters, Free Cutting Wires, Fasteners and many more.

Few Major Applications

Spring Steel Wires

Spring Steel Wires are used for manufacturing all types of Compression, Extension & Torsion Spring. Spring Steel is manufactured by superior quality steel wire rod and state of art equipment in the manufacturing process. The QMS systems ISO 9001: 2015 and IATF 16949: 2016 ensures consistent product quality.

Spring Steel wire specifications

Grades SM, DM, SH, DH
Diameter 0.20mm -11 mm**
Coil Weight 15 Kg to 1000 Kg (As per customer Requirement )
Packing Type Normal Coil

Duct Wires

Duct Wires are used in all types of flexible ducts-Made of plastic, polyester fibre, metallised. Main function of all duct wires is to maintain the shape of the duct that provides ease of installation and commissioning. Duct wires are manufactured by superior quality steel wire rod and state of art equipment in the manufacturing process. The QMS systems ISO and IATF 16949 ensures consistent product quality.

Duct wire specifications

Nominal                    Diameter (mm) Size                          Tolerances (mm) Tensile Strength Range (N/mm2) Min. Zinc Coating (gm/m2) Z2 Coil Weight (Kg)
0.90 ±0.020 1770 – 1960 70 375 – 425
1.016 ±0.020 1570 – 1770 70 375 – 425
1.20 ±0.020 1770 – 1960 70 375 – 425
1.27 ±0.025 1570 – 1770 70 375 – 425
1.40 ±0.030 1770 – 1960 70 375 – 425
Packing Type Z2 coils (Reel less coils) , Seaworthy Packing for Export wires

Shot Peening Wire

Shot Wire is an abrasive media used for shot peening processes. Cut Wire Shot is used depending upon its use, application process and nature of material. Shot wires are manufactured by superior quality steel wire rod and state of art equipment in the manufacturing process. The QMS systems ISO 9001: 2015 andIATF 16949: 2016 ensures consistent product quality.

Shot wire specifications

Nominal Diameter (mm) Min. Coil ID (mm) Coil Weight (Kg) Grades
0.40 – 0.45 90 15 – 25 SM,SH
0.50 – 0.70 110 20 – 40
0.80 – 1.20 250 50 – 90
1.30 – 1.60 450 60 – 100
NominalDiameter Range (mm) Packaging Type
Normal coil Bobbin Z2 Coil
0.40 – 0.60
0.67 – 1.60

Galvanized Steel Wires

(Auto Cables/ Steel Wire Ropes/Helical Springs)

These wires are patented galvanized drawn wires manufactured from High Carbon Steels. These wires are used to manufacture Auto Cables, Steel Wire Ropes, Cold formed Helical Springs and Wire Forms.

Specifications:

Diameter We supply these wires in the range 0.22 mm to 3.0 mm.
Standard IS:4454(Part 1), Grade 1 & 2 and also as per IS:1835
Coil Weight The coil weight is generally maintained in range or 10 to 200 kgs. depending on the size of the wire.
Packing Galvanized Spring Steel Wire are normally packed with polythene & Hessian cloth

Needle Wires

Needle wires are bright annealed and drawn High Carbon Steel.
Needle wires are used in Hand sewing and Hosiery Industries.

Specifications:

Diameter Range 0.76mm to4.0mm.
Packing The finished wires are dipped in rust preventive oil, and packed with polythene and Hessian.

Rope Wires

BWILs’ wires for Ropes are cold drawn wires made from unalloyed high carbon  steel. These wires find application in Construction, Mining, Shipping and Various other Heavy Industries.

These Wires are generally supplied in phosphate and oiled condition.

Specifications :

Standard IS: 1835-1976
Diameter 0.30mm to 6.0mm**
Packing The wires are supplied in weight of 10-250 kgs.,depending on size of wire. te coils are oiled and packed with polythene and Hessian
Applications Wire ropes/td>

Conveyor Belt Wires

Wires for Conveyor Belts are bright annealed and drawn. Wires are offered in both round and flat cross sections for Conveyor Belts.

Specifications:

Round Wire 0.80 mm to 5.0 mm
Shaped Wire 0.8 x 1.0 mm to 6.0 x 1.5 mm
Packing The finished drawn wires are dipped in rust preventive oil, securely bound at four places and packed with polythene and Hessian.

Note:Wire can also be manufactured and tested as per customer specification.